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It's not an exact science, IMHO. I have a very nice Cohiba box I used for my mandola, and it sounds great. Those Cohiba jobs are like furniture; solid cedar, carefully put together, mortised joints...
However, the second guitar I built, made out of a pressboard box and a through-the-body design....Had great acoustic tone. Go figure.
I think in general Josh is quite right, a bigger box is going to move more air. Thinner material for the top is going to vibrate more.
Well, "best CBG sound" is a very relative term. I think part of the appeal of CBGs, at least for me, is that the tone isn't as "pure" or "clean" as a regular acoustic guitar. It's beautiful in its shittiness, ya know?
...man.... I bet that wasn't much help, eh? :-)
I knock around at some open blues jams from time to time and here's my favorite part. Guys come in with a $1200 Strat, $500 in pedals, and an amp I can only imagine what they paid for. For what? To get the tone I get from a guitar I made in the garage, and a crappy old 100w Marshall hybrid I have been needing to change the preamp tubes in for a year.
Gawd I love these things!!!!!!
Oh, yeah....Finck's 1893 boxes. Company out of San Antonio....
Cigar boxes do not sound great. They sound like crap. Total crap. They're the last resort in the world of musical instruments. Yet we love them. Why? We want something primal. Something deeper than the Delta blues. We want an instrument that will kick our ass when we try to play it.
...Yeah, I'm drunk, but I thought I'd add a dose of perspective. Make a CBG today. Make it from whatever ya go. Then learn to play the damn thing as-is. I guarantee the music you get will be more liberating than any textbook blues song out there.
Shane Speal
If you want to play acoustically or with a piezo pickup, you want a box as large as you can get and you want the lid to float free (don't do a through neck that is glued to the lid). You also want the bridge placed in the center of the lid, or as close as you can get it.
This is much less of a concern when dealing with magnetic pups.
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