Making a flame-grilled resonator guitar

I'm gradually catching up with my backlog of custom work..and here's one of today's jobs...prepping an alu box reso...here it is in the jig just after cutting the soundholes and milling the pickup cutout.

Out of the jig...ready for the next stage.

On the drill press, drilling the coverplate mounting holes.

And into the fiery furnace...for the flame distressing and heat-tempering stage....RESO HELL!!!

And here's the finished article ready for fitting out with the soundwell.

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Comment by Jason Mayes on June 12, 2013 at 5:50pm

WOW! Thats gonna be a good looking instrument! I'm new here and wasn't sure if this was a site just for cigar boxes but glad to see that it's not limited to cigar boxes because I've got some crazy ideas for a few builds that will be based on the concept of a CBG but won't actually be made from a cigar box

Comment by ChickenboneJohn on June 6, 2013 at 10:38pm
Yes, I do have a secret blend of oil and herbs which helps the burning-in and discoloration effect. Actually it's coated in vegetable oil, then wrapped in newspaper, fired with oak scraps, taken out, allowed to cool off in contact with some vegetation, then oiled and baked again in the embers...quite an involved process that needs constant watching. If anyone is thinking of doing this with metal parts or whatever...be VERY careful...it is really easy to damage components and melt them, or melt solder joints etc..so don't do this to your '29 National...OK?, don't say I didn't tell you so.
Comment by Scott aka Farmer Ted on June 6, 2013 at 10:29pm

Did you marinate or apply any BBQ sauce before flame grilling that ?

Comment by Ron "Oily" Sprague on June 6, 2013 at 8:04am
Flame-roasted reso!
Comment by Low Budget Luthier on June 6, 2013 at 6:47am

totally badass

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