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I am not sure what your tool standing is...but you really don't need anything fancy. I built my Licesne plate guitar with just a hand drill, some wood glue, and I do have a electric miter saw, but you can just use a standard miter box....And some clamps to glue everything togetgher. Really, a sodering iron is something you would need for hooking up the guitar jack. Other than that, most wires can just be twisted and taped together. Trust me, you don't want to spend a ton on tools, you will find out in the long run you really did not need them. A palm sander is a good tool to have too, but sand paper and some elbow grease will work find also.
1. What are the pros/cons of using the same gauge string, say .036 electric 'A', for all of the strings and just tune them to the notes I want?
I'd say there are no cons and only pros, given that there aren't supposed to be any rules in this game.
2. How do you convince the missus to let you buy more tools?
Buy first (and as inexpensive as possible), ask for forgiveness later.
To me there are no pros to using the same guage string. Nylon strings have much more latitude in pitch than your A string for example but even they have limits. It's surprising how much different a Fender length scale, longer, and a Gibson length,shorter, feel in tension even when strung with the same guages of strings, it's just physics at work. Your A string tuned lower to E would feel loose and floppy, up to D it would most likely break or would be difficult to fret. That's why there are different guages, diameters of strings to give the same feel to all the strings when brought up to pitch.
Concerning your second question, I'm divorced so I have no advice to offer.
I use a coping saw for the neck hole. As for the horizontal cut i drill a hole and cut either direction after I turn the blade.
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