I am having trouble with fitting frets. My first couple of builds were successful using a hack saw to cut the grove for the frets, but since then I cannot get the correct size 9ended gluing some in place). I purchased a fine blade pull saw but this appears to be too fine. My question is what is the best saw for the job and how do you keep the cut square? Using a mitre block has damaged my pull saw. Any advice would be welcome.

Thanks David

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I don't sell the boxes -they are just a 40x18mm softwood frame with 3mm MDF or hardboard back and front.  It's very crude, but it works - after all its exactly the same materials as Danelectro uses!

Thanks CBJ

I will have a go making some.

David

Mark up the fretboard using an unmounted fretted board as a template (according to scale length), scoring the slots with a Stanley knife using a metal square.

Cut the slots 2mm deep using a Junior hacksaw, place in the frets from 12" lengths using a little glue,  hammer in using a small nylon jewellers hammer and snip off, wipe off any excess glue.

Using a long file take off the sharp ends on the bench in a sliding action and then dress the fret ends using micro files, test with a yellow duster for any remaining sharp bits, a couple of coats of spray lacquer....finished! (-:

Slowpaw

Thanks for the instructions, what glue do you use?

David

New to me i will give it a go

Thanks David

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