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That's the neck surface for the fretboard, i take it? Any suggestions on how to make sure that surface is totally flat?Like matt said keep it flat,flat,flat, and the fret work will be minimal.
I almost forgot keep it flat.
You need a flat surface like a table saw, square tube, a piece of granite or marble from your local home improvement store.
Then you glue some roll sand paper to your flat surface with spray adhesive.
now take your neck fretboard side color fretboard surface with pencil, place on sand paper,sand back and forth until pencil marks are gone.
Do the same on both sides of the fretboard and you should be good to go.
Something like this, maybe?You need a flat surface like a table saw, square tube, a piece of granite or marble from your local home improvement store.
Fretwork starts BEFORE you reach for the wire and clippers.
If using a fretboard or not, the face of the neck must be flat and square. Even more so ( almost perfect, if not better) if you are not using a fretboard.
The fretboard needs to be square and as perfectly flat as possible. AND a consistent thickness.
The slot has to be deep enough for the the tang on the fret to seat without bottoming out.
One thing I see myself doing, is a very slight (microscopic even) bend in the wire when tapping them in. The edges end up too high .... needs leveling and dressing.
The funny thing is, the better my builds get, the more I have to work at the frets. Just a plain oak stick neck ..... 9 times out of 10, no troubles. Laminated neck, fretboard, etc. .... more fretwork.
Matt
I'd like to thank everyone who chimed n with advice; based on what I've read here, I think I may have spotted the problem.
My second build needed the least amount of fret filing; the neck on this was a solid piece of maple from Home Depot, and the FB was red oak. Being store-bought, their gluing surfaces were fairly square-flat; upon looking at the glue line, it's mostly straight.
The third and fourth builds, however, were laminated necks; their fretboard glue lines are pretty wavy, which tells me I hadn't planed them as flat as I assumed I had.
The next purchase, I think, will be a slab of marble to sand the neck surface as flat as possible.
Thanks again, everyone!
Thanks for the advice, Wes. I've actually been using a 12" radius block for sanding the FB the last 2 or 3 times... I haven't used it to level frets much, however, because I too find it hard to keep the block steady over long distance across the FB to make sure the sanding "shape" of the fret crowns is equal.Now, when you get really good at fretting, you can try a radius and I even create a slight dip in the FB much like the natural dip in a standard acoustic/electric. That is much more tricky as you can't gauge the fret level over a longer distance, but if you use a 4"-6" strip of steel bar (sanded flat) you can usually get the frets pretty level. You can also use a short sanding block and run over the frets. This will level them out but you will have to crown them.
-WY
Wes Yates said:Thanks for the advice, Wes. I've actually been using a 12" radius block for sanding the FB the last 2 or 3 times... I haven't used it to level frets much, however, because I too find it hard to keep the block steady over long distance across the FB to make sure the sanding "shape" of the fret crowns is equal.Now, when you get really good at fretting, you can try a radius and I even create a slight dip in the FB much like the natural dip in a standard acoustic/electric. That is much more tricky as you can't gauge the fret level over a longer distance, but if you use a 4"-6" strip of steel bar (sanded flat) you can usually get the frets pretty level. You can also use a short sanding block and run over the frets. This will level them out but you will have to crown them.
-WY
PS-- what natural dip are you referring to? That's a new one to me...
Does everyone tap the frets in? I use Josh Gayou's advice and press them into the slots with my Irwin Clamps...
I didn't buy the Stew-Mac fret press cauls but instead made my own out of 1/1 alumium plate, cut it
out with a hacksaw and grooved it so that the profile conforms to the 12" radius that I use.
I rounded off one part of the aluminum caul to fit into the jaws of a drill press and used a bunch
of wood underneath the drill press table to act as re-inforcement so that when you press down
with the drill press, you dont crack the adjustable table. That seems to work for me. I can include a pic of the homemade caul if anyone is interested...
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