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I was getting super frustrated by this same thing. As long as you're still looking for a flat headstock and not one that's angled, you might want to think about using multiple pieces of 2"X1/4" glued together. You can vary the length of them so that you have "cut outs" for the headstock and the part that goes under the top if you're doing a through neck design. They are also extremely stiff and strong when made that way. My necks are usually 3 pieces of 2"X1/4" stacked. I drill holes through the middle piece (usually about 3 of them spread out) and then partway through the bottom one and partway though the top one. I can then use a piece of dowel to make sure the boards don't wander when I clamp them with glue. I don't have the room for a band saw so this is kinda my way around it.

Ben, Diane, Some pics of this process would be nice.
Bandsaw. Bandsaw, Bandsaw I couldn`t make anything without it !!
Bandsaw here. I even made a "scarf sled". A jig that fits the slide channel in the saw table, clamp in the neck blank, slide thru the blade, done.
Yep, it's really that quick and easy with a bandsaw.
Matt
Bandsaw here. I even made a "scarf sled". A jig that fits the slide channel in the saw table, clamp in the neck blank, slide thru the blade, done.
Yep, it's really that quick and easy with a bandsaw.
Matt
July 30, 2010 from 9pm to 11:45pm – Speal's Tavern
July 31, 2010 from 2pm to 6pm – FAT FISH BLUE in Zona Rosa
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