Replies to This Discussion

Permalink Reply by Josh Gayou (SmokehouseGuitars) on March 29, 2010 at 12:34pm

I'm not a big fan of putting pins in things. It just seems like using a double jack to drive a nail to me.

Sand will work but is mess, plus you have to keep a supply of sand handy.

The method I eventually settled on is as follows (talking about a tapered neck here):

I always start with a fingerboard that has been cut to size. I don't mean rough cut either. I cut the thing down to exact size using a trim plane and ensure that the edges are perfectly straight. I have the center line marked on the top and bottom edges, which I use as a datum to line up to a center line that I've marked on the neck.

I then use three cauls to clamp up the neck. The longest one is about 4 to 6 inches shorter than the length of the fingerboard. The other two are just small little 2 or 3 inch blocks.

Using one clamp, I'll get the fingerboard in position by clamping at the nut position, ensuring that center lines match. I then lay the long caul in the middle of the fingerboard and start running clamps all up and down it (as normal). I keep an eye on the bottom of the fingerboard (opposite the nut) and make sure that my center lines are matched up down there as well. If you clamp from the nut down to the base of the neck, you can correct minor errors as you go.

Once you have the center caul clamped up in place, remove the clamp at the nut that you started with, place to two smaller blocks at the top and bottom, and clamp the hell out of them as well. Honestly, at the top and bottom you don't even really need the two blocks if the caul covers enough of the area. Just clamp really hard at the edges/corners and you'll be good.

Permalink Reply by Josh Gayou (SmokehouseGuitars) on March 29, 2010 at 12:36pm

Also I should mention that for more dense woods (rosewood, ebony, etc), you want to score the joining surface of the fretboard so that the glue has something to key to. This is especially important for oilier woods like rosewood.

Permalink Reply by Wes "I'm Baaaaack" Yates on March 29, 2010 at 1:00pm

Great point! oily woods do tend to be an issue with glues. That set of videos on glues (Youtube) mentioned that.

-WY

Josh Gayou (SmokehouseGuitars) said:

Also I should mention that for more dense woods (rosewood, ebony, etc), you want to score the joining surface of the fretboard so that the glue has something to key to. This is especially important for oilier woods like rosewood.

Permalink Reply by Slowpaw Steve T on March 21, 2011 at 12:23pm

One solution i read to this problem of the soundboard shifting after glueing was to sprinkle a little very fine sand on the glued surfaces before jointing. Usually I just "nurse" the job along, slightly pressing with my fingers for several minutes until the glue bites, then carefully place the neck in my "glueing jig", twp wooden battens placed in a workmate bench - it works perfectly, no issues really,  even a scarf joint held with clamps glued accurately. (-:

Permalink Reply by greg brown on January 10, 2012 at 12:28am

I cut my fret board a little over sized (width) then glue it up with titebond. I then clamp it with spring clamps. I clean the sides up with a pattern bit in my trim router.

Permalink Reply by Rouxdy Blues on April 23, 2012 at 2:25pm

Granted, I'm on my first builds, but this is what I did.  

I used a forstner bit in my drill press to make recesses in the fretboard for some 1/4" round fret markers.  I then clamped the fretboard to the neck and took a small drill bit and used the center punch hole made by the forstner bit and drilled into the neck at the 3, 9, and 15 spots.  I then inserted some small pick guard screws.  I then sanded everything the way I wanted it, installed the frets, etc, and then I removed the fretboard for finishing... I was doing an ebony stain on the fretboard and a natural finsih on the neck.  

After I got it stained and finished with tung oil, I applied glue to the face of the neck and then the back of the fretboard and then screwed the fretboard back on to the neck... perfect realignment.  

After the glue dried, I removed the screws and installed the fret markers.  

Permalink Reply by Wichita Sam on April 23, 2012 at 5:43pm

You are going to be a great builder... You've come up with an intuitively elegant way of handling a task that could be so frustrating...

 

the best,

 

Wichita Sam

Permalink Reply by Rouxdy Blues on April 25, 2012 at 11:50am

Thanks, Wes... that means a lot.  

Permalink Reply by Joe Caruso on April 12, 2015 at 7:10pm

Love it - I've been drilling pinholes where the fret dots would go and into the neck, then using this to ensure alignment when I glued. But I also use a different stain for neck and fretboard and worry about bleeding even with masking - this method using screws provides maximum flexibility - and better quality - thanks for sharing