I finished my first build with a home-made box a few weeks ago, and have been enjoying it immensely. I made the box from 1/8" spruce for the soundboard and 1/4" spruce for the back and sides, all solid wood.
I recently took the guitar over to a friend's house and unfortunately the gig bag fell over... When I arrived the guitar had lost much of its tone and volume, and was making a strange warbling sound which got worse with light pressure on the soundboard.
I noticed later that the lid was coming away on one of the corners (I had glued the lid down with superglue). I thought this might have been the cause of the problem, so I cut the soundboard off with a knife and re-glued with wood glue, and gave it a full 24 hours under clamps to set.
After re-stringing the guitar, there was an improvement, but the sound is still nowhere near as crisp as before, almost distorted and there is still a slight warbling at times.
I believe this may be a problem with the bracing inside the box, which looks like this:
I guess the next step will be to try to remove the soundboard again, but I'm thinking this will be a lot tougher with the wood glue - any tips there?
Anyway, any input or advice would be gratefully received.
From my experience, when an instrument just "falls over", it just gets a ding and that's it. In your case, you say you used superglue to glue the soundboard to the frame. When superglue dries it forms a rather brittle bond which can break with a fairly well focused lateral blow. So, any superglue joint is suspect, especially between the sound board, back board and the frame. Whether the jolt would be strong enough to damage the glue joint holding the bracing to the backside of the sound board is certainly questionable, unless the ends of the bracing butts up against the side of your box, because the blow would have to provide a lateral (side) force against the seam of glue. Having re-glued your sound board with wood glue may well make it difficult to re-open. Before trying that, maybe you could have a friend press down on your sound box (in different places) while you play the instrument to see if there is another glue seam that could be at fault along where the sound board and the back board are glued to the frame (sides of the box). If the offending sound goes away at some point, it is likely that place has a bad glue joint. If this fails, then try to disassemble the box and inspect the glue joints on the internal bracing. What you may need to do is to replace the 2 internal braces and use wood glue instead of super glue when reinstalling the braces. I usually use either white carpenter's glue, TightBond 1 or TightBond 2. [Superglue and Gorilla Glue are glues which I avoid.]
Well, I wish you good luck in diagnosing and fixing your distortion problem. The box itself was very pretty and appeared well made. I think on future sound boxes you'll want to use TightBond, or at least a glue designed for wood.
Super glue is not for wood. Always use tightbond wood glue.
Its good for gluing your fingers together if thats what you want to do. :)
Aw now, that stuff's pretty good for gluing bone nuts to necks and keeping screws from backing out.
Re-reading this thread, I wonder if the fault could be in the seam where the two halves of the sound board are glued together. Were the two halves of the soundboard joined using superglue? Perhaps (as Michael Fred Johnson has suggested), by adding a brace down the middle of the box to reinforce this seam would help to eliminate the warbling distortion effect.
I had neglected to consider this on my original analysis of the problem likely because I seldom build my sound boards by joining the two halves (as some builders do with great effect when using book matched pairs of boards cut from the same piece of nicely grained lumber).
That's a nice design there. One of these days I should start experimenting with internal bracing. But, to this point, I don't make very wide sound boxes and the material I use for the sound board and backboard is 2mm thick plywood veneer. The sound boards I make also are one piece and so may not need as much bracing as a sound board made of two (or more) butt joined pieces of wood.
Also, I like a slender (not so wide) sound box because they are easier to hold on to with your remaining fingers while you pick or strum the instrument. Of course, any educated player probably would object to my playing style. I usually play 3-string diatonic stick dulcimers and tend to play simple tunes by down picking with my thumb. Holding on to the sound box probably is a bad habit that will ultimately limit my growth as a musician. After all, that's what guitar straps were invented for.
Your boxes are always so well crafted. Keep the photos and ideas coming.